Ointment Manufacturing Plant

• Minimum man handling of Ointment
• Negligible vacuum drops during mixing & blending.

Needless to say, it also provides the benefits of the effective manpower utilization.

EQUIPMENTS AND ACCESSORIES

• Manufacturing Vessel OR Jacketed Planetary Mixer
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Working Platform
• Material Transfer Pump to Transfer material from manufacturing Vessel OR Planetory Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
• This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
• The entire Plant can be operated by centralised operating panel by one operator.
• The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.
• Minimum two batches per shift of the same product can be assured in this plant.
• This plant conforms to CGMP standards (Paint Free Construction).
• Enclosed are a few pages explaining the system in detail. In case of any queries feel free to contact us.

SALIENT FEATURES

• The Plant is designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ).
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
• A micro processor based automatic operating plant can be designed as per requirement.
• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.